ZHCSN83A june 2020 – january 2021 BQ25731
PRODUCTION DATA
Proper layout of the components to minimize high frequency current path loop (see Section 12.2) is important to prevent electrical and magnetic field radiation and high frequency resonant problems. Here is a PCB layout priority list for proper layout.
RULES | COMPONENTS | FUNCTION | IMPACT | GUIDELINES |
---|---|---|---|---|
1 | PCB layer stack up | Thermal, efficiency, signal integrity | Multi- layer PCB is suggested. Allocate at least one ground layer. The BQ257XXEVM uses a 4-layer PCB (top layer, ground layer, signal layer and bottom layer). | |
2 | CBUS, RAC, Q1, Q2 | Input loop | High frequency noise, ripple | VBUS capacitors, RAC, Q1 and Q2 form a small loop 1. It is best to put them on the same side. Connect them with large copper to reduce the parasitic resistance. Move part of CBUS to the other side of PCB for high density design. After RAC before Q1 and Q2 power stage recommend to put 10 nF + 1 nF (0402 package) decoupling capacitors as close as possible to IC to decoupling switching loop high frequency noise. |
3 | RAC, Q1, L1, Q4 | Current path | Efficiency | The current path from VBUS to VSYS, through RAC, Q1, L1, Q4, has low impedance. Pay attention to via resistance if they are not on the same side. The number of vias can be estimated as 1 to 2A/via for a 10-mil via with 1 oz. copper thickness. |
4 | CSYS, Q3, Q4 | Output loop | High frequency noise, ripple | VSYS capacitors, Q3 and Q4 form a small loop 2. It is best to put them on the same side. Connect them with large copper to reduce the parasitic resistance. Move part of CSYS to the other side of PCB for high density design. |
5 | RSR | Current path | Efficiency, battery voltage detection | Place RSR near the battery terminal. The current path from VBAT to VSYS, through RSR, has low impedance. Pay attention to via resistance if they are not on the same side. The device detects the battery voltage through SRN near battery terminal. |
6 | Q1, Q2, L1, Q3, Q4 | Power stage | Thermal, efficiency | Place Q1, Q2, L1, Q3 and Q4 next to each other. Allow enough copper area for thermal dissipation. The copper area is suggested to be 2x to 4x of the pad size. Multiple thermal vias can be used to connect more copper layers together and dissipate more heat. |
7 | RAC, RSR | Current sense | Regulation accuracy | Use Kelvin-sensing technique for RAC and RSR current sense resistors. Connect the current sense traces to the center of the pads, and run current sense traces as differential pairs. |
8 | Small capacitors | IC bypass caps | Noise, jittering, ripple | Place VBUS cap, VCC cap, REGN caps near IC. |
9 | BST capacitors | HS gate drive | High frequency noise, ripple | Place HS MOSFET boost strap circuit capacitor close to IC and on the same side of PCB board. Capacitors SW1/2 nodes are recommended to use wide copper polygon to connect to power stage and capacitors BST1/2 node are recommended to use at least 8mil trace to connected to IC BST1/2 pins. |
10 | Ground partition | Measurement accuracy, regulation accuracy, jitters, ripple | Separate analog ground(AGND) and power grounds(PGND) is preferred. PGND should be used for all power stage related ground net. AGND should be used for all sensing, compensation and control network ground for example ACP/ACN/COMP1/COMP2/CMPIN/CMPOUT/IADPT/IBAT/PSYS. Connect all analog grounds to a dedicated low-impedance copper plane, which is tied to the power ground underneath the IC exposed pad. If possible, use dedicated COMP1, COMP2 AGND traces. Connect analog ground and power ground together using power pad as the single ground connection point. |