TI assumes no
responsibility for end-equipment optical performance. Achieving the desired
end-equipment optical performance involves making trade-offs between numerous
component and system design parameters. See the related application reports in Section 12.3.1 for specificguidelines.
Table 7-1 Micromirror Array Optical
Characteristics
PARAMETER |
TEST CONDITIONS |
MIN |
NOM |
MAX |
UNIT |
α |
Micromirror tilt angle |
DMD parked state (1)
(3)
(4), see (10) |
|
0 |
|
degrees |
DMD landed state (1)
(5)
(6), see (10) |
11 |
12 |
13 |
β |
Micromirror
tilt angle variation (1)
(5)
(7)
(8)
(9)
|
See (10)
|
–1 |
|
1 |
degrees |
|
Micromirror
crossover time (2)
(11) |
|
|
5 |
|
μs |
|
Micromirror
switching time (11)
|
|
|
16 |
|
μs |
|
Orientation of
the micromirror axis-of-rotation (12)
|
|
89 |
90 |
91 |
degrees |
|
Micromirror
array fill factor (13)
(14)
(17)
|
f/3
illumination at 24 degree angle, mirrors tilted toward
illumination |
|
92% |
|
|
|
Mirror metal
specular reflectivity (13)
(14) |
420 nm to 700
nm |
|
89% |
|
|
|
Window material |
|
Corning Eagle XG |
|
|
Window
aperture |
|
|
See (15) |
|
|
|
Illumination
overfill (16)
|
|
|
See (16) |
|
|
|
Window
transmittance (single pass through two window surfaces) (13)
(14) |
420 nm to 700
nm, See Figure 7-6
|
|
96% |
|
|
Image performance(18) |
Bright
pixel(s) in active area (19) |
Gray 10 Screen
(20) |
|
|
0 |
micromirrors |
Bright
pixel(s) in the POM (21) |
Gray 10 Screen
(20) |
|
|
1 |
Dark pixel(s)
in the active area (22) |
White
Screen |
|
|
4 |
Adjacent
pixel(s) (23) |
Any
Screen |
|
|
0 |
Unstable
pixel(s) in active area (24) |
Any
Screen |
|
|
0 |
(1) Measured relative to the plane
formed by the overall micromirror array.
(2) Micromirror crossover time is
primarily a function of the natural response time of the micromirrors.
(3)
Parking the micromirror array returns all of the micromirrors to a
relatively flat (0˚) state (as measured relative to the plane formed by the
overall micromirror array).
(4) When the micromirror array is
parked, the tilt angle of each individual micromirror is
uncontrolled.
(5) Additional variation exists
between the micromirror array and the package datums.
(6) When the micromirror array is
landed, the tilt angle of each individual micromirror is dictated by
the binary contents of the CMOS memory cell associated with each individual
micromirror. A binary value of 1 results in a micromirror landing in an
nominal angular position of +12°. A binary value of 0 results in a micromirror
landing in an nominal angular position of –12°.
(7) Represents the landed tilt
angle variation relative to the nominal landed tilt angle
(8) Represents the variation that can
occur between any two individual micromirrors, located on the same device or
located on different devices.
(9) For some applications, it is
critical to account for the micromirror tilt angle variation in the overall
system optical design. With some system optical designs, the micromirror tilt
angle variation within a device may result in perceivable non-uniformities in
the light field reflected from the micromirror array. With some system optical
designs, the micromirror tilt angle variation between devices may result in
colorimetry variations or system contrast variations.
(11) Performance as measured at the
start of life.
(12) Measured relative to the package
datums B and C, shown in the Package Mechanical Data section in
Section 13.
(13) The nominal DMD total optical
efficiency results from the following four components:
- Micromirror array fill
factor
- Micromirror array
diffraction efficiency
- Micromirror surface
reflectivity (very similar to the reflectivity of bulk Aluminum)
- Window Transmission
(single pass through two surfaces for incoming light, and single pass
through two surfaces for reflected light)
(14) The DMD diffraction efficiency
and total optical efficiency observed in a specific application depends on
numerous application-specific design variables, such as:
- Illumination wavelength,
bandwidth or line-width, degree of coherence
- Illumination angle, plus
angle tolerence
- Illumination and
projection aperture size, and location in the system optical path
- Illumination overfill of
the DMD micromirror array
- Aberrations present in
the illumination source or path, or both
- Aberrations present in
the projection path
Does not account for the effect of micromirror
switching duty cycle, which is application dependent. Micromirror switching duty
cycle represents the percentage of time that the micromirror is actually
reflecting light from the optical illumination path to the optical projection
path. This duty cycle depends on the illumination aperture size, the projection
aperture size, and the micromirror array update rate.
(15) See the Package Mechanical
Characteristics in
Section 13
for details regarding the size and location of the window aperture.
(16) The active area of the DLP4500
device is surrounded by an aperture on the inside of the DMD window surface that
masks structures of the DMD device assembly from normal view. The aperture is
sized to anticipate several optical conditions. Overfill light illuminating the
area outside the active array can scatter and create adverse effects to the
performance of an end application using the DMD. Design the illumination
optical system as to limit light flux incident outside the active array to less
than 10% of the light flux level in the active area. Depending on the particular
system's optical architecture and assembly tolerances, the amount of overfill
light on the outside of the active array may cause system performance
degradation .
(17) The Micromirror array fill
factor depends on numerous application-specific design variables, such as:
- Illumination angle, plus
angle tolerance
- Illumination and
projection aperture size, and location in the system optical path
(18) Conditions of Acceptance: All DMD image quality returns will be evaluated using
the following projected image test conditions:
Test set degamma shall be linear
Test set
brightness and contrast shall be set to nominal
The diagonal size of the projected image shall be a minimum of 20 inches
The projections screen shall be 1X gain
The projected image shall be inspected from
a 38 inch minimum viewing distance
The image
shall be in focus during all image quality tests
(19) Bright pixel definition: A single pixel or mirror that is stuck in the ON
position and is visibly brighter than the surrounding pixels
(20) Gray 10 screen definition: All areas of the screen are colored with the
following settings:
Red = 10/255
Green = 10/255
Blue = 10/255
(21) POM definition: Rectangular border of off-state mirrors surrounding the active
area
(22) Dark pixel definition: A single pixel or mirror that is stuck in the OFF
position and is visibly darker than the surrounding pixels
(23) Adjacent pixel definition: Two or more stuck pixels sharing a common border or
common point, also referred to as a cluster
(24) Unstable pixel definition: A single pixel or mirror that does not operate in
sequence with parameters loaded into memory. The unstable pixel appears to be
flickering asynchronously with the image