Overfill light illuminating the area outside the active array can create artifacts from the mechanical features and other surfaces that surround the active array. These artifacts may be visible in the projected image. Design the illumination optical system to minimize a light flux incident outside the active array and on the window aperture. Depending on the particular system’s optical architecture and assembly tolerances, this amount of overfill light on the area outside of the active array may still cause artifacts to be visible.

Illumination light and overfill can also induce undesirable thermal conditions on the DMD, especially if illumination light impinges directly on the DMD window aperture or near the edge of the DMD window. Heat load on the aperture in the areas shown in Figure 5-1 must not exceed the values listed in Recommended Operating Conditions. This area is a 0.5mm wide area and length of the aperture opening. The values listed in Recommended Operating Conditions assume a uniform distribution. For a non-uniform distribution please contact TI for additional information.