ZHCSAX0C February 2013 – July 2016 TPS2546
PRODUCTION DATA.
The following overview references various industry standards. TI recommends consulting the most up-to-date standard to ensure the most recent and accurate information. Rechargeable portable equipment requires an external power source to charge its batteries. USB ports are a convenient location for charging, because of an available 5-V power source. Universally accepted standards are required to make sure host and client-side devices operate together in a system to ensure power management requirements are met. Traditionally, host ports following the USB 2.0 specification must provide at least 500 mA to downstream client-side devices. Because multiple USB devices can attach to a single USB port through a bus-powered hub, it is the responsibility of the client-side device to negotiate its power allotment from the host, ensuring the total current draw does not exceed 500 mA. In general, each USB device is granted 100 mA, and may request more current in 100-mA unit steps up to 500 mA. The host may grant or deny based on the available current. A USB 3.0 host port not only provides higher data rate than USB 2.0 port, but also raises the unit load from 100 mA to 150 mA. It is also required to provide a minimum current of 900 mA to downstream client-side devices.
Additionally, the success of USB makes the mini-USB connector a popular choice for wall adapter cables. This allows a portable device to charge from both a wall adapter, and USB port with only one connector. As USB charging has gained popularity, the 500-mA minimum defined by USB 2.0 or 900 mA for USB 3.0 has become insufficient for many handset and personal media players, which need a higher charging rate. Wall adapters can provide much more current than 500 mA/900 mA. Several new standards have been introduced, defining protocol handshaking methods that allow host and client devices to acknowledge and draw additional current beyond the 500 mA/900 mA minimum defined by USB 2.0 and 3.0, while still using a single micro-USB input connector.
The TPS2546 supports four of the most common USB charging schemes found in popular handheld media and cellular devices:
YD/T 1591-2009 is a subset of BC1.2 specifications supported by vast majority of devices that implement USB changing. Divider and 1.2-V charging schemes are supported in devices from specific, yet popular device makers.
BC1.2 lists three different port types:
BC1.2 defines a charging port as a downstream facing USB port that provides power for charging portable equipment. Under this definition, CDP and DCP are defined as charging ports.
An SDP is a traditional USB port that follows USB 2.0 and 3.0 protocol, and supplies a minimum of 500 mA for USB 2.0 and 900 mA for USB 3.0 per port. USB 2.0 and 3.0 communications is supported, and the host controller must be active to allow charging. TPS2546 supports SDP mode in system power state S0, when system is completely powered ON, and fully operational. For more details on control pin (CTL1-CTL3) settings to program this state, see Table 3.
A CDP is a USB port that follows USB BC1.2 and supplies a minimum of 1.5 A per port. It provides power and meets USB 2.0 requirements for device enumeration. USB 2.0 communications is supported, and the host controller must be active to allow charging. What separates a CDP from an SDP is the host-charge handshaking logic that identifies this port as a CDP. A CDP is identifiable by a compliant BC1.2 client device, and allows for additional current draw by the client device.
The CDP process is done in two steps. During step one, the portable equipment outputs a nominal 0.6-V output on the D+ line, and reads the voltage input on the D– line. The portable device detects it is connected to an SDP if the voltage is less than the nominal data detect voltage of 0.3 V. The portable device detects that it is connected to a Charging Port if the D– voltage is greater than the nominal data detect voltage of 0.3 V, and optionally less than 0.8 V.
The second step is necessary for portable equipment to determine if it is connected to CDP or DCP. The portable device outputs a nominal 0.6 V output on its D– line, and reads the voltage input on its D+ line. The portable device detects it is connected to a CDP if the data line being read remains less than the nominal data detect voltage of 0.3 V. The portable device detects it is connected to a DCP if the data line being read is greater than the nominal data detect voltage of 0.3 V.
TPS2546 supports CDP mode in system power state S0 when system is completely powered ON, and fully operational. For more details on control pin (CTL1-CTL3) settings to program this state, see Table 3.
A DCP only provides power but does not support data connection to an upstream port. As shown in following sections, a DCP is identified by the electrical characteristics of the data lines. The TPS2546 emulates DCP in two charging states, namely DCP Forced and DCP Auto as shown in Figure 37. In DCP Forced state the device supports one of the two DCP charging schemes, namely Divider1 or Shorted. In the DCP Auto state, the device charge detection state machine is activated to selectively implement charging schemes involved with the Shorted, Divider1, Divider2, and 1.2-V modes. Shorted DCP mode complies with BC1.2 and Chinese Telecommunications Industry Standard YD/T 1591-2009, while the Divider and 1.2-V modes are employed to charge devices that do not comply with BC1.2 DCP standard.
Both standards define that the D+ and D– data lines must be shorted together with a maximum series impedance of 200 Ω. This is shown in Figure 28.
There are two Divider charging scheme supported by the device, Divider1 and Divider2 as shown in Figure 29 and Figure 30. In Divider1 charging scheme the device applies 2 V and 2.7 V to D+ and D– data line respectively. This is reversed in Divider2 mode.
1.2-V charging scheme is used by some handheld devices to enable fast charging at 2 A. TPS2546 supports this scheme in the DCP-Auto mode before the device enters BC1.2 shorted mode. To simulate this charging scheme D+/D– lines are shorted and pulled-up to 1.2 V for fixed duration then device moves to DCP shorted mode as defined in BC1.2 specification. This is shown in Figure 31
The TPS2546 data lines interface with USB 2.0 devices. USB 2.0 defines three types of devices according to data rate. These devices and their characteristics relevant to TPS2546 Wake on USB operation are shown below.
Low-speed USB devices:
Full-speed USB devices:
High-speed USB devices:
Wake on USB is the ability of a wake configured USB device to wake a computer system from its S3 sleep state back to its S0 working state. Wake on USB requires the data lines to be connected to the system USB host before the system is placed into its S3 sleep state, and remain continuously connected until they are used to wake the system.
The TPS2546 supports low-speed and high-speed HID (human interface device like mouse/key board) wake function. There are two scenarios under which wake on mouse are supported by the TPS2546. The specific CTL pin changes that the TPS2546 overrides are shown below. The information is presented as CTL1, CTL2, CTL3. The ILIM_SEL pin plays no role
NOTE
The 110 (SDP1) to 011 (DCP-Auto) transition is not supported. This is done for practical reasons, because the transition involves changes to two CTL pins. Depending on which CTL pin changes first, the device sees either a temporary 111 or 010 command. The 010 command is safe but the 111 command causes an OUT discharge as the TPS2546 instead proceeds to the 111 state.
TPS2546 is capable of detecting LS or FS device attachment when TPS2546 is in SDP or CDP mode. Per USB specification, when no device is attached, the D+ and D– lines are near ground level. When a low-speed compliant device is attached to the TPS2546 charging port, D– line is pulled high in its idle state (mouse/keyboard not activated). However, when a FS device is attached then the opposite is true in its idle state, that is, D+ is pulled high and D– remains at ground level.
TPS2546 monitors both D+ and D– lines while CTL pin settings are in CDP or SDP mode to detect LS or FS HID device attachment. To support HID sleep wake, TPS2546 must first determine that it is attached to a LS or FS device when system is in S0 power state. TPS2546 does this as described above. While supporting a LS HID wake is straight forward, supporting FS HID requires making a distinction between a FS and a HS device. This is because a high-speed device always presents itself initially as a full speed device (by a 1.5-K pullup resistor on D+). The negotiation for high speed then makes the distinction whereby the 1.5-K pullup resistor gets removed.
TPS2546 handles the distinction between a FS and HS device at connect by memorizing if the D+ line goes low after connect. A HS device after connect always undergoes negotiation for HS, which requires the 1.5-kΩ resistor pullup on D+ to be removed. To memorize a FS device, TPS2546 requires the device to remain connected for at least 60 seconds while the system is in S0 mode, before placing it in sleep or S3 mode.
NOTE
If system is placed in sleep mode earlier than the 60 second window, a FS device may not get recognized and hence could fail to wake system from S3. This requirement does not apply for LS device.
Unlike the TPS2543, there is no CTL pin timing requirement for the TPS2546 when the wake configured USB device wakes the system from S3 back to S0. The TPS2543 requires the CTL pins to transition from the DCP-Auto setting back to the SDP/CDP setting within 64 ms of the attached USB device signaling a wake event (for example, mouse clicked or keyboard key pressed). No such timing condition exists for the TPS2546.
TPS2546 offers system designers unique power management strategy not available in the industry from similar devices. There are two power management schemes supported by the TPS2546 through the STATUS pin, they are:
Either feature may be implemented in a system depending on power savings goals for the system. In general, Power Wake feature is used mainly in mobile systems, like a notebook, where it is imperative to save battery power when system is in deep sleep (S4/S5) state. Oppositely, Port Power Management feature would be implemented where multiple charging ports are supported in the same system, and system power rating is not capable of supporting high-current charging on multiple ports simultaneously.
The goal of the power wake feature is to save system power when the system is in S4/S5 state. In the S4/S5 state, the system is in deep sleep and typically running off the battery; so every mW in system power savings translates to extending battery life. In this state, the TPS2546 monitors charging current at the OUT pin and provide a mechanism through the STATUS pin to switch out the high-power DC-DC controller and switch in a low power LDO when charging current requirement is < 45 mA (typical). This would be the case when no peripheral device is connected at the charging port or if a device has attained its full battery charge and draws <45 mA. A power wake flow chart and description is shown in Figure 32.
An implementation of power wake in notebook platforms with the TPS2546 is shown in Figure 33 to Figure 35. Power wake function is used to select between a high-power DC-DC converter, and low-power LDO (100 mA) based on charging requirements. System power saving is achieved when under no charging conditions (the connected device is fully charged or no device is connected) the DC-DC converter is turned off (to save power because it is less efficient in low-power operating region) and the low-power LDO supplies standby power to the charging port.
Power wake is activated in S4/S5 mode (0011 setting, see Table 3), TPS2546 is charging connected device as shown in Figure 33, STATUS is pulled LO (Case 1) which switches-out the LDO and switches-in the DC-DC converter to handle high-current charging.
As shown in Figure 34 and Figure 35, when connected device is fully charged or gets disconnected from the charging port, the charging current falls. If charging current falls to < 45 mA and stays below this threshold for over 15 s, TPS2546 automatically sets a 55-mA internal current limit and STATUS is de-asserted (pulled HI). As shown in Figure 34 and Figure 35. This results in DC-DC converter turning off, and the LDO turning on. Current limit of 55 mA is set to prevent the low-power LDO output voltage from collapsing in case there is a spike in current draw due to device attachment or other activity such as display panel LED turning ON in connected device.
Following Power Wake flow chart (Figure 32) when a device is attached and draws > 55 mA of charging current the TPS2546 hits its internal current limit. This triggers the device to assert STATUS (LO), and turn on the DC-DC converter and turn off the LDO. TPS2546 discharges OUT for > 2 s (typical), allowing the main power supply to turn on. After the discharge, the device turns back on with current limit set by ILIM_HI (Case 1)
PPM is the intelligent and dynamic allocation of power for systems that have multiple charging ports but cannot power them all simultaneously. The goals of this feature are:
Initially all ports are allowed to broadcast high-current charging, charging current limit is based on ILIM_HI resistor setting. System monitors STATUS to see when high-current loads are present. Once allowed number of ports assert STATUS, remaining ports are toggled to a non-charging port. Non-charging ports are SDP ports with current limit based on ILIM_LO. TPS2546 allows for a system to toggle between charging and non-charging ports either with an OUT discharge or without an OUT discharge.
All ports are allowed to broadcast high-current charging – CDP or DCP. Current limit is based on ILIM_HI and system monitors STATUS pin to see when high-current loads are present. Once allowed number of ports assert STATUS, remaining ports are toggled to a SDP non-charging port. SDP current limit is based on ILIM_LO setting. SDP ports are automatically toggled back to CDP or DCP mode when a charging port de-asserts STATUS.
Based on CTL settings there is a provision for a port to toggle between charging and non-charging ports either with a Vbus discharge or without a Vbus discharge. For example when a port is in SDP2 mode (1110) and its ILIM_SEL pin is toggled to 1 due to another port releasing its high-current requirements. The SDP2 port automatically reverts to CDP mode (1111) without a discharge event. This is desirable if this port was connected to a media device where it was syncing data from the SDP2 port; a discharge event would disrupt the syncing activity on the port and cause user confusion.
STATUS trip point is based on the programmable ILIM_LO current limit set point. This does not mean STATUS is a current limit – the port itself is using the ILIM_HI current limit. Since ILIM_LO defines the current limit for a SDP port, it works well to use the ILIM_LO value to define a high-current load. STATUS asserts in CDP and DCP when load current is above ILIM_LO+60 mA for 200 ms. STATUS also asserts in CDP when an attached device does a BC1.2 primary detection. STATUS de-asserts in CDP and DCP when the load current is below ILIM_LO+10 mA for 3 s.
Figure 36 shows implementation of two charging ports, each with its own TPS2546. In this example 5-V power supply for the two charging ports is rated at < 3 A or < 15 W maximum. Both devices have RLIM chosen to correspond to the low (0.9 A) and high (1.5 A) current limit setting for the port. In this implementation the system can support only one of the two ports at 1.5-A charging current while the other port is set to SDP mode and ILIMIT corresponding to 0.9 A.
When an overcurrent condition is detected, the device maintains a constant output current and reduces the output voltage accordingly. Two possible overload conditions can occur. In the first condition, the output has been shorted before the device is enabled or before VIN has been applied. The TPS2546 senses the short and immediately switches into a constant-current output. In the second condition, a short or an overload occurs while the device is enabled. At the instant the overload occurs, high currents may flow for nominally one to two microseconds before the current-limit circuit can react. The device operates in constant-current mode after the current-limit circuit has responded. Complete shutdown occurs only if the fault is present long enough to activate thermal limiting. The device remains off until the junction temperature cools approximately 20°C and then re-starts. The device continues to cycle on/off until the overcurrent condition is removed.
The FAULT open-drain output is asserted (active low) during an overtemperature or current limit condition. The output remains asserted until the fault condition is removed. The TPS2546 is designed to eliminate false FAULT reporting by using an internal de-glitch circuit for current limit conditions without the need for external circuitry. This ensures that FAULT is not accidentally asserted due to normal operation such as starting into a heavy capacitive load. overtemperature conditions are not de-glitched and assert the FAULT signal immediately.
The undervoltage lockout (UVLO) circuit disables the power switch until the input voltage reaches the UVLO turnon threshold. Built-in hysteresis prevents unwanted oscillations on the output due to input voltage drop from large current surges.
The TPS2546 protects itself with two independent thermal sensing circuits that monitor the operating temperature of the power distribution switch and disables operation if the temperature exceeds recommended operating conditions. The device operates in constant-current mode during an overcurrent condition, which increases the voltage drop across power switch. The power dissipation in the package is proportional to the voltage drop across the power switch, so the junction temperature rises during an overcurrent condition. The first thermal sensor turns off the power switch when the die temperature exceeds 135°C and the part is in current limit. The second thermal sensor turns off the power switch when the die temperature exceeds 155°C regardless of whether the power switch is in current limit. Hysteresis is built into both thermal sensors, and the switch turns on after the device has cooled by approximately 20°C. The switch continues to cycle off and on until the fault is removed. The open-drain false reporting output FAULT is asserted (active low) during an overtemperature shutdown condition.
Table 1 shows the differences between these ports.
PORT TYPE | SUPPORT USB 2.0 COMMUNICATION |
MAXIMUM ALLOWABLE CURRENT DRAW BY PORTABLE DEVICE (A) |
---|---|---|
SDP (USB 2.0) | Yes | 0.5 |
SDP (USB 3.0) | Yes | 0.9 |
CDP | Yes | 1.5 |
DCP | No | 1.5 |
As mentioned above the TPS2546 integrates an auto-detect state machine that supports all the above DCP charging schemes. It starts in Divider1 scheme, however if a BC1.2 or YD/T 1591-2009 compliant device is attached, the TPS2546 responds by discharging OUT, turning back on the power switch and operating in 1.2 V mode briefly and then moving to BC1.2 DCP mode. It then stays in that mode until the device releases the data line, in which case it goes back to Divider1 scheme. When a Divider1 compliant device is attached the TPS2546 stays in Divider1 state.
Also, the TPS2546 automatically switches between the Divider1 and Divider2 schemes based on charging current drawn by the connected device. Initially the device sets the data lines to Divider1 scheme. If charging current of > 750 mA is measured by the TPS2546 it switches to Divider2 scheme and test to see if the peripheral device still charges at a high current. If it does then it stays in Divider2 scheme otherwise it reverts to Divider1 scheme.
In this mode the device is permanently set to one of the DCP schemes (BC1.2/ YD/T 1591-2009 or Divider1) as commanded by its control pin setting per Table 3.
The TPS2546 passes the D+ and D– data lines through the device to enable monitoring and handshaking while supporting charging operation. A wide bandwidth signal switch is used, allowing data to pass through the device without corrupting signal integrity. The data line switches are turned on in any of CDP or SDP operating modes. The EN input also needs to be at logic High for the data line switches to be enabled.
NOTE
Table 2 can be used as an aid to program the TPS2546 per system states however not restricted to below settings only.
SYSTEM GLOBAL POWER STATE |
TPS2546 CHARGING MODE | CTL1 | CTL2 | CTL3 | ILIM_SEL | CURRENT LIMIT SETTING |
---|---|---|---|---|---|---|
S0 | SDP1 | 1 | 1 | 0 | 1 or 0 | ILIM_HI / ILIM_LO |
S0 | SDP2, no discharge to / from CDP | 1 | 1 | 1 | 0 | ILIM_LO |
S0 | CDP, load detection with ILIM_LO + 60-mA thresholds or if a BC1.2 primary detection occurs | 1 | 1 | 1 | 1 | ILIM_HI |
S4/S5 | Auto mode, load detection with power wake thresholds | 0 | 0 | 1 | 1 | ILIM_HI |
S3/S4/S5 | Auto mode, no load detection | 0 | 0 | 1 | 0 | ILIM_HI |
S3 | Auto mode, keyboard/mouse wake up, load detection with ILIM_LO + 60 mA thresholds | 0 | 1 | 1 | 1 | ILIM_HI |
S3 | Auto mode, keyboard/mouse wake-up, no load detection | 0 | 1 | 1 | 0 | ILIM_HI |
S3 | SDP1, keyboard/mouse wake-up | 0 | 1 | 0 | 1 or 0 | ILIM_HI / ILIM_LO |
Device TT lists all valid bias combinations for the three control pins CTL1-3 and ILIM_SEL pin and their corresponding charging mode. It is important to note that the TT purposely omits matching charging modes of the TPS2546 with global power states (S0-S5) as device is agnostic to system power states. The TPS2546 monitors CTL inputs and transitions to the charging state it is commanded to go to (except when LS/FS HID device is detected). For example, if sleep charging is desired when system is in standby or hibernate state then the user must set TPS2546 CTL pins to correspond to DCP_Auto charging mode as shown in the below table. When the system resumes operation mode set the control pins to correspond to SDP or CDP mode, as seen in Table 3.
CTL1 | CTL2 | CTL3 | ILIM_SEL | MODE | CURRENT LIMIT SETTING |
STATUS OUTPUT (ACTIVE LOW) |
COMMENT |
---|---|---|---|---|---|---|---|
0 | 0 | 0 | 0 | Discharge | NA | OFF | OUT held low. |
0 | 0 | 0 | 1 | Discharge | NA | OFF | |
0 | 0 | 1 | 0 | DCP_Auto | ILIM_HI | OFF | Data lines disconnected. |
0 | 0 | 1 | 1 | DCP_Auto | IOS_PW & ILIM_HI(1) | DCP load present(2) | Data lines disconnected and load detect function active. |
0 | 1 | 0 | 0 | SDP1 | ILIM_LO | OFF | Data lines connected. |
0 | 1 | 0 | 1 | SDP1 | ILIM_HI | OFF | |
0 | 1 | 1 | 0 | DCP_Auto | ILIM_HI | OFF | Data lines disconnected. |
0 | 1 | 1 | 1 | DCP_Auto | ILIM_HI | DCP load present(3) | Data lines disconnected and load detect function active. |
1 | 0 | 0 | 0 | DCP _Shorted | ILIM_LO | OFF | Device forced to stay in DCP BC1.2 charging mode. |
1 | 0 | 0 | 1 | DCP_Shorted | ILIM_HI | OFF | |
1 | 0 | 1 | 0 | DCP / Divider1 | ILIM_LO | OFF | Device forced to stay in DCP divider1 charging mode. |
1 | 0 | 1 | 1 | DCP / Divider1 | ILIM_HI | OFF | |
1 | 1 | 0 | 0 | SDP1 | ILIM_LO | OFF | Data lines connected. |
1 | 1 | 0 | 1 | SDP1 | ILIM_HI | OFF | |
1 | 1 | 1 | 0 | SDP2(4) | ILIM_LO | OFF | |
1 | 1 | 1 | 1 | CDP(4) | ILIM_HI | CDP load present(5) | Data lines connected and load detect active. |