SLDA021B March 2014 – February 2020 AM3892 , AM3894
The troubleshooting guide shown as Table 4 lists some common assembly defects and typical causes for each. It is possible that other factors may cause these defects – if none of the recommended solutions resolves the defect, more extensive failure analysis may be required to determine the root cause.
Defect | Recommended Solutions | |
---|---|---|
Head on Pillow | ● | Check Solder Paste Volumes to ensure that there are no insufficient prints |
● | Check the temperature gradient across the BGA. It should be 10°C or less, with lower temperature gradients preferred | |
● | Check with the solder paste manufacturer to ensure that the solder paste is designed to minimize head in pillow defects | |
● | Check that the reflow profile meets the paste manufacturer’s guidelines. Generally, the time to peak temperature should be less than 6 minutes and the soak should be less than 2 minutes, but these guidelines may vary by paste. Incorrect profiling may exhaust the flux, or may insufficiently activate it. | |
● | Use nitrogen as a reflow environment. Ensure that the oxygen levels are within specification when using nitrogen | |
● | Check the lot number, date code and storage conditions for the component | |
● | Ensure that the maximum recommended bakeout time has not been exceeded. | |
Solder Shorts or Bridges | ● | Check solder paste prints for excessive volume or mis-registration |
● | Check that the stencil underwiping frequency is adequate and the wiping process is effective | |
● | Verify placement accuracy and ensure that placement pressure is not excessive | |
● | Ensure that the printed circuit assemblies do not experience sudden acceleration or deceleration prior to reflow | |
Opens or Insufficients | ● | Check Stencil for apertures clogged with solder paste |
● | Verify that the stencil apertures and the PCB pads are within the designed specification. | |
● | Check the temperature gradient across the BGA and ensure that it is 10°C or less, with lower temperature gradients preferred | |
Voids | ● | Check to ensure that the reflow profile matches the paste supplier’s recommendations |
● | Ensure that microvias are filled. If microvia filling does not meet specification, contact the PCB manufacturer. | |
● | If planar microvoids near the printed circuit board are detected, contact the PCB manufacturer, as these may be signs of a surface finish defect |