The TPS62903 is a very flexible
synchronous step-down DC/DC converter. If its flexibility is used in the right way,
power designers can get the smallest application size possible. This section
discusses how to best configure TPS62903 for smaller possible area . When talking
about the solution size of a buck converter, there are three elements to consider:
- The DC/DC buck converter
package and pinout: The TPS62903 device is available in a small nine-pin
VQFN package measuring 1.50 mm × 2.00 mm. The device footprint covers only 3
mm2 which helps on reducing the total solution size. The TPS62903
has an optimized pinout for easy layout and placement of external components.
Having the sensing pins on the bottom side of the package allows placing the
sensing components away from power traces and the switch node. Having VIN on the
left side and SW and VOUT on the right side of the package makes it easy to
place the input capacitor, the inductor, and output capacitor near the package
efficiently.
- The inductor: The inductor
is one of the biggest external components on the buck power supply design.
Choosing the right inductor for the application is a big contributor to reduce
the solution size. A selectable switching frequency of 2.5 MHz or 1.0 MHz allows
the use of small inductors. The device is designed for a nominal 1 µH inductor.
Larger values can be used to achieve a lower inductor current ripple but they
can have a negative impact on efficiency, transient response, cost, and inductor
size. Smaller values than 1 µH will cause a larger inductor current ripple which
causes larger negative inductor current in forced PWM mode at low or no output
current. Therefore, they are not recommended at large voltages across the
inductor as it is the case for high input voltages and low output voltages. Low
output current in forced PWM mode causes a larger negative inductor current peak
which can exceed the negative current limit. There are many 1 µH small inductors
that come as small as 2.0 mm × 1.6 mm size.
- Other components:
- Input capacitor:
Only one 10 µF input capacitor is needed. Since the TPS62903 supports
input voltages between 3–17 V, a 25 V rating is enough to support the
full input voltage range. If the input voltage can be limited, then a
lower voltage rating capacitor can be used. Typically, the designer
should choose a voltage rating of about 50% above the maximum voltage
the capacitor will see at any given time. An 0805-size, low-ESR
multilayer ceramic capacitor (MLCC) is recommended for best filtering
and should be placed between VIN and GND as close as possible to those
pins.
- Output capacitor:
Only one 22 µF output capacitor is recommended. The DCS-Control
architecture of the device allows for a tiny ceramic output capacitor to
be used. The DC rating of the capacitor can be as low as 10 V since the
VOUT is limited to 5.5 V.
- Soft start
capacitor: The device provides the user the option to program
the start-up time of output voltage. However, to save space, the user
can use the pre-programmed soft start time and leave the pin open.
- Feedback loop:
This is one of the advantages of the TPS62903. There is no need for
external feedback loop as long as the needed output voltage is one of
the 16 provided options in the VSET Selection Table of the
TPS62903, 3-V to 17-V, High Efficiency and
Low IQ Buck Converter in 1.5-mm × 2-mm Data Sheet. By
selecting the VSET option using the MODE/S-CONF pin, and picking one of
the 16 options using the resistor from VSET to GND, it allows the user
to save space and improve solution accuracy. The VSET option has better
accuracy as it does not include the accuracy of the external feedback
resistors. For typical E96 resistors, the accuracy is about ±1%, plus an
additional ±0.9% of the reference, so the total accuracy of the external
feedback option is ±1.9%. On the other side, if VSET is used, then only
±1.25% of the internal loop accuracy needs to be taken into
consideration.
- Precision enable (EN):
The TPS62903 does not require any pullup resistor. The user can
connect the EN pin directly to VIN, this reduces the need for another
external component. The precise enable input allows the user to program
the undervoltage lockout by adding a resistor divider to the input of
the enable pin.
- Power Good (PG):
This is an optional feature too. If the PG pin is not used, then it can
be open to save space. This feature is used to indicate whether the
output voltage has reached its target and the device is ready. The PG
signal can be used for start-up sequencing of multiple rails. The PG pin
is an open-drain output that requires a pullup resistor to any voltage
up to the recommended input voltage level.