TIDUF99 November   2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 TMS320F2800137
      2. 2.3.2 LMG2100R026
      3. 2.3.3 TMCS1127
      4. 2.3.4 LM5164
      5. 2.3.5 LM74610-Q1
      6. 2.3.6 AFE031
      7. 2.3.7 CC1352P7
  9. 3System Design Theory
    1. 3.1 MPPT Operation
    2. 3.2 Power Optimizer Function
      1. 3.2.1 Power Line Communication (PLC)
    3. 3.3 Four-Switch Buck-Boost Converter
    4. 3.4 Output Inductance
    5. 3.5 Input Capacitance
    6. 3.6 Current Sensor
      1. 3.6.1 Current Measurement Resolution
      2. 3.6.2 Current Sensor Power Dissipation
    7. 3.7 Switching Regulator
    8. 3.8 Bypass Circuit
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
    2. 4.2 Software Requirements
    3. 4.3 Test Setup
    4. 4.4 Test Results
      1. 4.4.1 Short Mode Test Result
      2. 4.4.2 Switching Mode Test Result
      3. 4.4.3 Bypass Circuit Test Results
      4. 4.4.4 PLC Test Results
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author

Switching Mode Test Result

In switching mode, the power switch starts to switch to operate the active MPPT algorithm. Table 4-6 through Table 4-5 and Figure 4-5 show the test results for different power ratings and currents.

For 400W panels, set a constant output current at 9A, peak efficiency is achieved at 98.7% for power higher than 300W. At 300W output power, the converter works in buck-boost mode. At 400W output power, the converter works in boost mode, see Table 4-6. At other power points, the converter works in buck mode.

For 500W panels, set a constant output current at 12A, peak efficiency is achieved at 98.8% at 500W full load condition. At 500W output power, the converter works in buck-boost mode, see Table 4-4. At other power points, the converter works in buck mode.

For 600W panels, at 15A constant output current condition, peak efficiency is achieved at 99.0% at 600W full load, see Table 4-5. At 18A constant output current condition, peak efficiency is also achieved at 98.6% at full load. At all power points, the converter works in buck mode.

Table 4-3 TIDA-010949 Switching Mode Efficiency, 400W
OUTPUT POWER20W40W80W120W200W300W400W
Vin = 33V, Iout = 9A89.9%94.2%96.6%97.5%98.5%98.7%98.7%
Table 4-4 TIDA-010949 Switching Mode Efficiency, 500W
OUTPUT POWER25W50W100W150W250W375W500W

Vin = 43V, Iout = 12A

83.9%

92.3%

95.8%

96.8%

97.8%

98.7%

98.8%

Table 4-5 TIDA-010949 Switching Mode Efficiency, 600W
OUTPUT POWER30W60W120W180W300W450W600W

Vin = 43V, Iout = 15A

83.8%

91.6%

95.2%

96.4%

97.6%

98.5%

99.0%

Vin = 43V, Iout = 18A

80.6%

89.2%

93.7%

95.7%

97.0%

97.9%

98.6%

TIDA-010949 Switching Mode EfficiencyFigure 4-5 Switching Mode Efficiency

Figure 4-6 shows the switching node waveform in buck stage. Overshoot is very small and there is no obvious ringing.

TIDA-010949 No Load Switching Node Waveform, Buck StageFigure 4-6 No Load Switching Node Waveform, Buck Stage
TIDA-010949 Switching Node Waveform Rising Edge With Full Load, Buck StageFigure 4-7 Switching Node Waveform Rising Edge With Full Load, Buck Stage
TIDA-010949 Switching Node Waveform Falling Edge With Full Load, Buck StageFigure 4-8 Switching Node Waveform Falling Edge With Full Load, Buck Stage

Figure 4-9 shows the switching node waveform in boost stage. The waveform is also clean.

TIDA-010949 Switching Node Waveform With Full Load, Boost StageFigure 4-9 Switching Node Waveform With Full Load, Boost Stage