TIDUF99 November   2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 TMS320F2800137
      2. 2.3.2 LMG2100R026
      3. 2.3.3 TMCS1127
      4. 2.3.4 LM5164
      5. 2.3.5 LM74610-Q1
      6. 2.3.6 AFE031
      7. 2.3.7 CC1352P7
  9. 3System Design Theory
    1. 3.1 MPPT Operation
    2. 3.2 Power Optimizer Function
      1. 3.2.1 Power Line Communication (PLC)
    3. 3.3 Four-Switch Buck-Boost Converter
    4. 3.4 Output Inductance
    5. 3.5 Input Capacitance
    6. 3.6 Current Sensor
      1. 3.6.1 Current Measurement Resolution
      2. 3.6.2 Current Sensor Power Dissipation
    7. 3.7 Switching Regulator
    8. 3.8 Bypass Circuit
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
    2. 4.2 Software Requirements
    3. 4.3 Test Setup
    4. 4.4 Test Results
      1. 4.4.1 Short Mode Test Result
      2. 4.4.2 Switching Mode Test Result
      3. 4.4.3 Bypass Circuit Test Results
      4. 4.4.4 PLC Test Results
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author

Bypass Circuit

The bypass circuit plays an important role when the optimizer main circuit or the panel malfunctioning. Traditional solar power optimizers use a Schottky diode or a P-N junction diode for the bypass circuit. When the string current is high, the power dissipation of the diode can cause severe thermal issues due to the high forward voltage drop. To reduce the power dissipation of the bypass circuit, another design is using an active MOSFET controlled by the MCU, but the normal operation of the MOSFET relies on the MCU.

In this design, a high reliable and low-power dissipation method is used. The design does not rely on the signal of the MCU for turning on or off, thus the design can bypass the string current with low-power dissipation even when the MCU is not functioning. LM74610-Q1 is used in this design for stand-alone MOSFET control that can work autonomously without any external intervention. The How to use an ideal diode controller as a scalable input bypass switch in solar applications analog design journal article explains the detailed design and working principle for this method. By adding a depletion MOSFET QD in the sense path, the reverse voltage range of the ideal diode controller (42V rated) can be easily extended. String current flows through the power MOSFET Q1 which lowers the power dissipation of the bypass circuit.

TIDA-010949 Bypass Circuit Based on LM74610-Q1Figure 3-11 Bypass Circuit Based on LM74610-Q1