ZHCSLD2E may 2020 – july 2023 UCC28782
PRODUCTION DATA
When the ACF control law is in AAM and ABM modes, the high side switch and ZVS control loop are enabled. In order to desensitize the boost switching noise interfering with the peak current loop and the ZVS control loop of the ACF converter, a unique switching misalignment function is activated for these two modes. When the ACF control law enters into LPM, SBP1, and SBP2 modes, the high side switch is disabled and the converter operates in valley switching, so switching misalignment function is disabled.
Since the bias regulator switch (QBSW) turns off at the highest peak current of the boost inductor, the lumped parasitic inductance from the BGND-pin bond wire and the PCB traces may create a voltage disturbance on the current sense signal, and might potentially result in prematurely turn-off of the PWML signal. When the PWML on time is disturbed, the ZVS control loop may introduce a small calculation error in the PWMH on time, so the ZVS switching may not be maintained for all switching cycles. To resolve this effect in UCC28782, the switching misalignment function will automatically avoid the intersection between the QBSW turn off edge and the PWML turn off edge to mitigate the noise interference. Specifically, if QBSW still stays in the on-state when the PWML signal reaches 70% on time, QBSW will be forced to be turned off earlier, so that the turn off instant for both the boost converter and ACF converter will not be aligned. Therefore, it is normal that the peak current of the boost inductor may not be consistent in AAM and ABM because of this misalignment function.
Besides the above di/dt coupling effect, both the dV/dt coupling through the parasitic capacitance of the boost switching node on the BSW pin and the dB/dt coupling through the inductor flux change need to be considered in the design. It is important that the noise-sensitive traces or components must be kept away from the high dV/dt BSW node and the high dB/dt boost inductor flux loop in order to minimize the coupling. A shielded chip ferrite inductor or a powder core chip inductor is preferred to minimize the flux coupling. If a non-shielding chip ferrite inductor has to be used, the inductor must not be close to the noise-sensitive components and controller pins.