ZHCSM06C december 2020 – may 2023 TPS272C45
PRODUCTION DATA
There are two primary sources of power dissipation in the TPS272C45:
If ILOAD is significantly more than 1 A, the resistive losses dominates the controller losses and they can be ignored. However, if ILOAD is less than 1 A, the controller losses comprise a significant portion of the total device power dissipation. To lower the controller losses, version A of the TPS272C45 introduces a secondary low voltage supply on pin VDD that can power much of the device functionality. By lowering the controller supply voltage from 24 V to 3.3 V, the total controller losses decrease significantly. Table 9-3 shows the impact this second supply can make on the total device power dissipation calculated at a worst case supply voltage of 30 V, without diagnostics enabled. There is an additional contribution to power dissipation from the current sense circuitry as well as the sensed current out of the SNS pin when diagnostics are enabled. Savings of over 80 mW per channel in the IC is achieved by powering the device with a separate 3.3-V supply.
ILOAD | Version | Resistive Losses (Maximum, 125°C) | Controller Losses (Maximum, 125°C) | Total PDISS (Maximum, 125°C) |
---|---|---|---|---|
500 mA (both channels) | B | 39 mW | 211 mW | 250 mW |
A | 39 mW | 50 mW | 89 mW | |
2 A (both channels) | B | 624 mW | 211 mW | 735 mW |
A | 624 mW | 50 mW | 674 mW |
By using version TPS272C45A and providing a 3.3-V supply to the VDD pin, for a 500-mA output module the worst case device total heating is cut from 250 mW to 89 mW, about a 30% decrease in per channel power dissipation. This lower power dissipation, in addition to the small size of the TPS272C45, enables modules that have many low current outputs to shrink the size of their casings without limiting output power distribution capability. To minimize power dissipation, the VDD supply must be powered by a small DC/DC providing the less than 5 mA per device. Multiple devices can use one DC/DC converter to limit system costs, as shown in Figure 9-6.
For higher current modules, the resistive losses dominate the total power dissipation and the impact of the secondary supply is less valuable. For example, Table 9-3 shows that for a 2-A output, providing the secondary supply lowers the total device dissipation by only 12%. In this case, to lower total system costs, versions with an internal regulator that need only single supply input can be used. If using versions C or D and the secondary supply is not useful or available, the VDD pin can be grounded and all current is drawn from the primary supply with no loss of functionality, but higher power dissipation.