The PCB layout of any bulk converter is critical to the optimal performance of the design. Bad PCB layout can disrupt the operation of an otherwise good schematic design. Even if the converter regulates correctly, bad PCB layout can mean the difference between a robust design and one that cannot be mass produced. Furthermore, the EMI performance of the converter is dependent on the PCB layout to a great extent. The following guidelines will help users design a PCB with the best power conversion performance, thermal performance, and minimized generation of unwanted EMI.

1. The input bypass capacitor, C_IN, must be placed as close as possible to the IN and PGND pins. The high frequency ceramic bypass capacitors at the input side provide a primary path for the high di/dt components of the pulsing current. Use a wide VIN plane on a lower layer to connect both of the VIN pairs together to the input supply. Grounding for both the input and output capacitors must consist of localized top-side planes that connect to the PGND pin and PAD.
2. Use ground plane in one of the middle layers as noise shielding and heat dissipation path.
3. Use wide traces for the C_BOOT capacitor. Place the C_BOOT capacitor as close to the device with short, wide traces to the BOOT and SW pins.
4. The SW pin connecting to the inductor must be as short as possible, and just wide enough to carry the load current without excessive heating. Short, thick traces or copper pours (shapes) must be used for a high current conduction path to minimize parasitic resistance. The output capacitors must be placed close to the V_SENSE end of the inductor and closely grounded to PGND pin and exposed PAD.
5. R_FREQ resistors must be placed as close as possible to the FREQ pins and connected to AGND. If needed, these components can be placed on the bottom side of the PCB with signals routed through small vias, and the traces need far away from noisy nets like SW, BOOT.
6. Make V_IN, V_SENSE, and ground bus connections as wide as possible. This action reduces any voltage drops on the input or output paths of the converter and maximizes efficiency.
7. Provide enough PCB area for proper heat sinking. Enough copper area must be used to ensure a low R_θJA, commensurate with the maximum load current and ambient temperature. Make the top and bottom PCB layers with 2-ounce copper; and no less than 1 ounce. If the PCB design uses multiple copper layers (recommended), thermal vias can also be connected to the inner layer heat-spreading ground planes. Note that the package of this device dissipates heat through all pins. Wide traces must be used for all pins except where noise considerations dictate minimization of area.
8. Use an array of heat-sinking vias to connect the exposed pad to the ground plane on the bottom PCB layer. If the PCB has multiple copper layers, these thermal vias can also be connected to inner layer heat-spreading ground planes. Ensure enough copper area is used for heat-sinking to keep the junction temperature below 150°C.