There are two fundamental sources of power
dissipation on the power FETs in a driver IC.
- Power dissipation from
conduction loss of each FET due to its on-resistance is given by:
Equation 1. PRON [W] = RON ×
IL2, where,
- RON = FET
on-resistance [ohm]
- IL = Load
current [A]
Note that RON increases with temperature. So as the device
heats up, the power dissipation also increases. This must be considered when
calculating the total device power dissipation. Typically, the
RON approximately doubles its value at 150 Cº compared to
room temperature at 25 Cº.
- Power dissipation due to
switching losses associated with PWM based current regulation can be
approximated with the following expressions:
- Power dissipation due to
output slewing during rising and falling edges is given
by:
Equation 2. PSW1
[W] = (0.5 x VM x IL x VM /
SRrise x fPWM) + (0.5 x VM x
IL x VM / SRfall x
fPWM), where,
- fPWM = PWM switching frequency [Hz]
- VM
= Supply voltage to the driver [V]
- IL
= Load current [A]
- SRrise = Output voltage slew rate during
rise [V/sec]
- SRfall = Output voltage slew rate during
fall [V/sec]
Output slewing rate is a balance between EM (Electro magnetic)
performance and device power dissipation.
- Power dissipation due to
the dead times between switching FETs is given by:
Equation 3. PSW2 [W] = (VD
x IL x tDEADrisex fPWM) +
(VD x IL x tDEADfallx
fPWM), where,
- fPWM = PWM switching frequency [Hz]
- VD
= FET body diode forward bias voltage [V]
- IL
= Load current [A]
- tDEADrise = dead time during rise [sec]
- tDEADfall = dead time during fall [sec]
Dead times are necessary to mitigate any risk of current shoot
through between the switching power FETs. Integrated FET drivers
often have a feedback based self timed FET switching sequence to
ensure the smallest possible dead times while avoiding any shoot
through current.
- Power dissipation due to
OUTPUT slewing during FET turn ON in the recirculation path is given
by:
Equation 4. PSW3
[W] = (0.5 x VD x IL x VD /
SRrise x fPWM) + (0.5 x VD x
IL x VD / SRfall x
fPWM), where,
- fPWM = PWM switching frequency [Hz]
- VD
= FET body diode forward bias voltage [V]
- IL
= Load current [A]
- SRrise = Output voltage slew rate during
rise [V/sec]
- SRfall = Output voltage slew rate during
fall [V/sec]
This dissipation is typically not considered as it is
quite insignificant.
- Power dissipation also
occurs due to reverse recovery losses of switching FET. This occurs due
to change in current direction of the forward biased body diode of a
typically large power FETs (RDSON < ~100 mΩ). These losses
typically limit the power dissipation savings at the higher slew rates
(> 25 V/μsec). This dissipation is also typically not
considered as it is quite insignificant.
- Power dissipation due to device
current consumption, given by,
Equation 5. PIVM [W] = VM x IVM,
where,
- VM =
Supply voltage to the driver [V]
- IVM =
Device operating supply current [A]
This dissipation is typically not considered as it is quite
insignificant, given that IVM is typically ~5 - 10 mA.
- Some driver devices have an
external LDO regulator output available that is used to provide some reference
current, or current to power external loads. Power dissipation due to this
external load current is given by,
Equation 6. PLDO [W] = (VM –
VLDO)x ILDO, where,
- VM =
Supply voltage to the driver [V]
- VLDO = LDO
output voltage [V]
- ILDO =
External load current [A]
This dissipation is typically not considered as it is quite insignificant.
In summary, power dissipation total is given by:
Equation 7. PTOT = PRON +
PSW1 + PSW2 + PSW3 + PIVM +
PLDO
Typically, this can be approximated to just three sources, given by:
Equation 8. PTOT = ~(PRON +
PSW1 + PSW2)
The next set of sub-sections show the power dissipation in each power FET for
conduction and switching losses based on the application configuration (H-bridge or
Half bridge driver using high-side or low-side recirculation).