PMP21683

48-V/550-W resonant converter reference design

PMP21683

Design files

Overview

This resonant converter reference design takes a 380-V to 420-V DC input and generates a 48-V up to 550-W output. With the UCC256302 driver-integrated resonant converter controller and UCC24624, a two-channel synchronous rectifier (SR) driver, this design can achieve 97.95% peak efficiency.

Features
  • 110-kHz resonant frequency
  • 400-V to 48-V/550-W conversion
  • 97.95% efficiency at 380-V input
  • 3.45" x 4.95" x 1.4" board dimension
Output voltage options PMP21683.1
Vin (Min) (V) 380
Vin (Max) (V) 420
Vout (Nom) (V) 48
Iout (Max) (A) 11.5
Output Power (W) 552
Isolated/Non-Isolated Isolated
Input Type DC
Topology Half Bridge- Resonant
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDT105.PDF (4805 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRZL6.PDF (215 K)

Detailed schematic diagram for design layout and components

TIDRZL7.PDF (104 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRZL8.PDF (232 K)

Detailed overview of design layout for component placement

TIDRZM0.ZIP (1004 K)

Files used for 3D models or 2D drawings of IC components

TIDCFF9.ZIP (1646 K)

Design file that contains information on physical board layer of design PCB

TIDRZL9.PDF (818 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC24624High-frequency, dual synchronous rectifier controller for LLC converters

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC256302LLC resonant controller with high voltage start up enabling low standby power

Data sheet: PDF
Linear & low-dropout (LDO) regulators

TLV704150-mA 24-V ultra-low-IQ low-dropout (LDO) voltage regulator

Data sheet: PDF | HTML
Shunt voltage references

TLVH431A1% low-voltage wide-operating current adjustable precision shunt regulator

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report 48-V/550-W Resonant Converter Reference Design Apr. 26, 2019

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