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PMP41134

3.6kW bidirectional SR-DAB converter reference design for energy storage system

PMP41134

Design files

Overview

The series resonant dual-active-bridge (SR-DAB) DC/DC converter reference design offers advantages like soft-switching, lower circulating current and high efficiency. The design is beneficial where power density, cost, galvanic isolation, wide-gain range, and high efficiency are needed for portable power stations and energy storage applications. This design illustrates control of the power topology using a C2000™ MCU in closed current-loop mode, which supports the bidirectional operation to support battery charging and discharging applications.

Features
  • Vprim: 360–550VDC; Vsec: 40–60VDC
  • Maximum power: 3.6kW
  • Achieve 98.5% peak efficiency
  • Soft switching with zero voltage switching (ZVS) on the primary and secondary side which enables higher efficiency
  • TMS320F28P55x controller for implementation of digital control
Output voltage options PMP41134.1
Vin (Min) (V) 360
Vin (Max) (V) 550
Vout (Nom) (V) 48
Iout (Max) (A) 75
Output Power (W) 3600
Isolated/Non-Isolated Isolated
Input Type DC
Topology Other

A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT438.PDF (825 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDME12.ZIP (860 K)

Detailed schematic diagram for design layout and components

TIDME13.ZIP (381 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDME14.ZIP (452 K)

Detailed overview of design layout for component placement

TIDME16.ZIP (6244 K)

Files used for 3D models or 2D drawings of IC components

TIDCGW9.ZIP (233 K)

Design file that contains information on physical board layer of design PCB

TIDME15.ZIP (1403 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

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TMCS113380ARMS 1MHz Hall-effect current sensor with AFR and ALERT

Data sheet: PDF | HTML
Isolated amplifiers

AMC1302±50-mV input, precision current sensing reinforced isolated amplifier

Data sheet: PDF
MOSFETs

CSD19502Q5B80-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.1 mOhm

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 3.6kW Bidirectional SR-DAB Converter Reference Design for Energy Storage System PDF | HTML Mar. 14, 2025

Related design resources

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
C2000WARE-DIGITALPOWER-SDK DigitalPower software development kit (SDK) for C2000™ MCUs

Support & training

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