ZHCSDC4 February 2015 UCC28730
PRODUCTION DATA.
PIN | I/O | DESCRIPTION | |
---|---|---|---|
NAME | NO. | ||
VDD | 1 | P | VDD is the bias supply input pin to the controller. A carefully-placed by-pass capacitor to GND is required on this pin. |
VS | 2 | I | Voltage Sense is an input used to provide voltage feed-back and demagnetization timing to the controller for output voltage regulation, frequency limiting, constant-current control, line voltage detection, and output over-voltage detection. This pin is connected to a voltage divider between an auxiliary winding and GND. The value of the upper resistor of this divider is used to program the AC-mains run and stop thresholds and line compensation at the CS pin. This input also detects a qualified wake-up signal when operating in the Wait state. |
CBC | 3 | I | CaBle Compensation is a programming pin for compensation of cable voltage drop. Cable compensation is programmed with a resistor to GND. |
GND | 4 | G | The GrouND pin is both the reference pin for the controller and the low-side return for the drive output. Special care should be taken to return all AC decoupling capacitors as close as possible to this pin and avoid any common trace length with power and signal return paths. |
CS | 5 | I | Current Sense input connects to a ground-referenced current-sense resistor in series with the power switch. The resulting voltage is used to monitor and control the peak primary current. A series resistor can be added to this pin to compensate the peak switch current levels as the rectified bulk voltage varies. |
DRV | 6 | O | DRiVe is an output used to drive the gate of an external high-voltage MOSFET switching transistor. |
HV | 7 | I | The High Voltage pin connects directly to the rectified bulk voltage and provides charge to the VDD capacitor for start-up of the power supply. |
The VDD pin connects to a by-pass capacitor to ground. The turn-on UVLO threshold is 21 V and turn-off UVLO threshold is 7.7 V with an available operating range up to 35 V on VDD. The typical USB charging specification requires the output current to operate in Constant-Current mode from 5 V down to at least 2 V, which is easily achieved with a nominal VVDD of approximately 20 V. The additional VDD headroom up to 35 V allows for VVDD to rise due to the leakage energy delivered to the VDD capacitor during high-load conditions.
UCC28730 has a single ground reference external to the device for the gate-drive current and analog signal reference. Place the VDD-bypass capacitor close to GND and VDD with short traces to minimize noise on the VS and CS signal pins.
The HV pin connects directly to the bulk capacitor to provide startup current to the VDD capacitor. The typical startup current is approximately 250 µA which provides fast charging of the VDD capacitor. The internal HV startup device is active until VVDD exceeds the turn-on UVLO threshold of 21 V at which time the HV startup device turns off. In the off state the HV leakage current is very low to minimize stand-by losses of the controller. When VVDD falls below the 7.7-V UVLO turn-off threshold the HV startup device turns on.
The DRV pin connects to the MOSFET gate pin, usually through a series resistor. The gate driver provides a gate-drive signal limited to 14 V. The turn-on characteristic of the driver is a 29-mA current source which limits the turn-on dv/dt of the MOSFET drain and reduces the leading-edge current spike, while still providing a gate-drive current to overcome the Miller plateau. The gate-drive turn-off current is determined by the RDS(on) of the low-side driver and any external gate drive resistance. Adding external gate resistance reduces the MOSFET drain turn-off dv/dt, if necessary. Such resistance value is generally higher than the typical 10 Ω commonly used to damp resonance. However, calculation of the external resistance value to achieve a specific dv/dt involves MOSFET parameters beyond the scope of this datasheet.
The cable compensation pin is connected to a resistor to ground to program the amount of output voltage compensation needed to offset cable resistance. The cable compensation circuit generates a 0 to 3.13-V voltage level on the CBC pin corresponding to 0 A to IOCC maximum output current. The resistance selected on the CBC pin programs a current mirror that is summed into the VS feedback divider therefore increasing the regulation voltage as IOUT increases. There is an internal series resistance of 28 kΩ to the CBC pin which sets a maximum cable compensation for a 5-V output to approximately 400 mV when CBC is shorted to ground. The CBC resistance value can be determined using Equation 1.
where
Note that the cable compensation does not change the overvoltage protection (OVP) threshold, VOVP (see Electrical Characteristics), so the operating margin to OVP is less when cable compensation is used.
The VS pin connects to a resistor-divider from the auxiliary winding to ground and is used to sense input voltage, output voltage, event timing, and Wait-state wake-up signaling. The auxiliary voltage waveform is sampled at the end of the transformer secondary current demagnetization time to provide an accurate representation of the output voltage. The waveform on the VS pin determines the timing information to achieve valley-switching, and the timing to control the duty-cycle of the transformer secondary current when in Constant-Current Mode. Avoid placing a filter capacitor on this input which interferes with accurate sensing of this waveform.
During the MOSFET on-time, this pin also senses VS current generated through RS1 by the reflected bulk-capacitor voltage to provide for AC-input Run and Stop thresholds, and to compensate the current-sense threshold across the AC-input range. For the AC-input Run/Stop function, the Run threshold on VS is 225 µA and the Stop threshold is 80 µA.
At the end of off-time demagnetization, the reflected output voltage is sampled at this pin to provide regulation and overvoltage protection. The values for the auxiliary voltage-divider upper-resistor, RS1, and lower-resistor, RS2, are determined by Equation 2 and Equation 3.
where
where
When the UCC28730 is operating in the Wait state, the VS input is receptive to a wake-up signal superimposed upon the auxiliary winding waveform after the waveform meets either of two qualifying conditions. A high-level wake-up signal is considered to be detected if the amplitude at the VS input exceeds VWU(high) (2 V) provided that any voltage at VS has been continuously below VWU(high) for the wake-up qualification delay tWDLY (8.5 us) after the demagnetization interval. A low-level wake-up signal is considered to be detected if the amplitude at the VS input exceeds VWU(low) (57 mV) provided that any voltage at VS has been continuously below VWU(low) for the wake-up qualification delay tWDLY (8.5 us) after the demagnetization interval. The high-level threshold accommodates signals generated by a low-impedance secondary-side driver while the low-level threshold detects signals generated by a high-impedance driver.
The current-sense pin connects to a series resistor (RLC) to the current-sense resistor (RCS). The maximum current-sense threshold (VCST(max)) is approximately 0.74 V for IPP(max) and minimum current-sense threshold (VCST(min)) is approximately 0.25 V for IPP(min). RLC provides the function of feed-forward line compensation to eliminate changes in IPP with input voltage due to the propagation delay of the internal comparator and MOSFET turn-off time. An internal leading-edge blanking time of 225 ns eliminates sensitivity to the MOSFET turn-on current spike. It should not be necessary to place a bypass capacitor on the CS pin. The target output current in constant-current (CC) regulation determines the value of RCS. The values of RCS and RLC are calculated by Equation 4 and Equation 5. The term VCCR is the product of the demagnetization constant, 0.432, and VCST(max). VCCR is held to a tighter accuracy than either of its constituent terms. The term ηXFMR accounts for the energy stored in the transformer but not delivered to the secondary. This term includes transformer resistance and core loss, bias power, and primary-to-secondary leakage ratio.
Example: With a transformer core and winding loss of 5%, primary-to-secondary leakage inductance of 3.5%, and bias-power to output-power ratio of 0.5%, the ηXFMR value at full-power is: 1 - 0.05 - 0.035 - 0.005 = 0.91.
where
where