SLUAAH1 December   2021 UCC24624

 

  1.   Trademarks
  2. 1Introduction
    1. 1.1 LLC Resonant Converter
    2. 1.2 Synchronous Rectification (SR)
      1. 1.2.1 Diode Rectification and Synchronous Rectification
      2. 1.2.2 Power Loss for Synchronous Rectification
      3. 1.2.3 UCC24624 Introduction
  3. 2Configurations of Secondary Rectifier Circuit using UCC24624
    1. 2.1 Typical Configuration
    2. 2.2 Single SR Controller with Paralleled MOSFETs Configuration
    3. 2.3 Dual SR Controllers with Paralleled MOSFETs Configuration
    4. 2.4 Multi SR Controllers with Matrix Transformer Configuration
  4. 3Summary
  5. 4References

Power Loss for Synchronous Rectification

The designer should compare all SR MOSFET parameters for its optimum selection in a given application instead simply choosing the lowest RDS(ON) MOSFET. The lower RDS(ON) MOSFET usually has higher gate charge Qg such that the driving losses could become a critical factor for both light load and full load efficiency at high frequency. It means, even though the lower RDS(ON) MOSFET gives better efficiency at a heavy load, it might bring less efficiency at lighter load because of higher Qg.

SR loss is the sum of conduction losses and switching losses.

Conduction losses are defined by the RDS(ON) of the MOSFET and the forward voltage of the internal body diode, VSD. The calculation for the loss caused by SR MOSFET channel conduction can be done with the following Equation 11 and Equation 4. Note that the current for calculation in Equation 4 is not output current and is the RMS current (IRMS) flowing through the SR MOSFET.

Equation 3. IRMS=π22*IOUT 
Equation 4. PFET_CON=RDS(ON)* IRMS2

To avoid a current shoot through, a dead time and interlock function need to be added. This causes the current to flow through the MOSFET body diode at the beginning of the SR conduction time(tdelay). The diode power loss can be calculated by using diode forward drop (VF), body diode current (ISD) , tdelay and switching frequency (fsw).

Equation 5. PDIODE_CON=VF* ISD* tdelay* fsw 

Thus, the total conduction loss PTOTAL_CON in SR MOSFETs is calculated as

Equation 6. PTOTAL_CON=PFET_CON+PDIODE_CON=RDS(ON)*IRMS2 + VF* ISD* tdelay* fsw 

Gate drive losses of the SR PGATE are defined by the gate charge Qg, the gate driving voltage Vgs, switching frequency fsw and the number of the MOSFET in parallel N. This value can be estimated through Equation 9. The gate drive loss PGATE is dissipated in the gate driver circuits, including the driver output impedances, the external gate resistor, and the SR MOSFET internal gate resistance, so PDRV could be calculated as Equation 8.

Equation 7. P G A T E = 2   * Q g   * V g s *   f s w *   N
Equation 8. P D R V = P G A T E 2 * ( R V G _ P U R V G _ P U + R g a t e + R g ' + R V G _ P D R V G _ P D + R g a t e + R g ' )