The total loss, P_G, in the gate-driver subsystem includes the power losses (P_GD) of the UCC53x0 device and the power losses in the peripheral circuitry, such as the external gate-drive resistor.

The P_GD value is the key power loss which determines the thermal safety-related limits of the UCC53x0 device, and it can be estimated by calculating losses from several components.

The first component is the static power loss, P_GDQ, which includes quiescent power loss on the driver as well as driver self-power consumption when operating with a certain switching frequency. The P_GDQ parameter is measured on the bench with no load connected to the OUT or OUTH and OUTL pins at a given V_CC1, V_CC2, switching frequency, and ambient temperature. In this example, V_CC1 is 3.3V and V_CC2 is 15 V. The current on each power supply, with PWM switching from 0 V to 3.3 V at 10 kHz, is measured to be I_CC1 = 1.67 mA and I_CC2 = 1.11 mA . Therefore, use Equation 5 to calculate P_GDQ.

Equation 5.

The second component is the switching operation loss, P_GDO, with a given load capacitance which the driver charges and discharges the load during each switching cycle. Use Equation 6 to calculate the total dynamic loss from load switching, P_GSW.

Equation 6.

where

• Q_G is the gate charge of the power transistor at V_CC2.

So, for this example application the total dynamic loss from load switching is approximately 18 mW as calculated in Equation 7.

Equation 7.

Q_G represents the total gate charge of the power transistor switching 520 V at 50 A, and is subject to change with different testing conditions. The UCC5320S gate-driver loss on the output stage, P_GDO, is part of P_GSW. P_GDO is equal to P_GSW if the external gate-driver resistance and power-transistor internal resistance are 0 Ω, and all the gate driver-loss will be dissipated inside the UCC5320S. If an external turn-on and turn-off resistance exists, the total loss is distributed between the gate driver pull-up/down resistance, external gate resistance, and power-transistor internal resistance. Importantly, the pull-up/down resistance is a linear and fixed resistance if the source/sink current is not saturated to 4.3 A/4.4 A, however, it will be non-linear if the source/sink current is saturated. Therefore, P_GDO is different in these two scenarios.

Case 1 - Linear Pull-Up/Down Resistor:

Equation 8.

In this design example, all the predicted source and sink currents are less than 4.3 A and 4.4 A, therefore, use Equation 9 to estimate the UCC53x0 gate-driver loss.

Equation 9.

Case 2 - Nonlinear Pull-Up/Down Resistor:

Equation 10.

where

• V_OUTH/L(t) is the gate-driver OUTH and OUTL pin voltage during the turnon and turnoff period. In cases where the output is saturated for some time, this value can be simplified as a constant-current source (4.3 A at turnon and 4.4 A at turnoff) charging or discharging a load capacitor. Then, the V_OUTH/L(t) waveform will be linear and the T_{R_Sys} and T_{F_Sys} can be easily predicted.

For some scenarios, if only one of the pull-up or pull-down circuits is saturated and another one is not, the P_GDO is a combination of case 1 and case 2, and the equations can be easily identified for the pull-up and pull-down based on this discussion.

Use Equation 11 to calculate the total gate-driver loss dissipated in the UCC53x0 gate driver, P_GD.

Equation 11.